Sevcon Gen4 Size 6 Motor Controller - 80V 550A
For bulk pricing, project integration, and custom lead times.
3D CAD models (STEP, DWG) are available upon request. Contact us to get the files.
The Global Gold Standard for High-Voltage & Heavy-Duty Control
The Sevcon Gen4 Size 6 (80V) is the definitive industry benchmark for high-output electric vehicle motor control in high-voltage architectures. Engineered for extreme power density and precise torque control, this 550A variant is specifically designed for the most demanding heavy-duty electric traction systems, including large forklifts, tow tractors, and industrial EV platforms.
Technical Specifications (Verified Data):
| Feature | Details |
| Part Number | 634A85203 |
| Nominal Battery Voltage | 72V - 80V DC (Range: 39.1V – 116V) |
| Peak Current (2 min) | 550A (Arms) |
| Boost Current (10 sec) | 660A (Arms) |
| Continuous Current (60 min) | 220A (Arms) |
| Environmental Protection | IP66 Rated (Dust-tight & Protected against powerful water jets) |
| Communication | Dual CANopen Ports (CAN 2.0B) |
| Weight | 4.65 kg - 5.3 kg |
| Dimensions | 305mm x 170mm x 86mm |
⚡ System Synergy: The Perfect Match
To achieve maximum energy efficiency and extreme torque response, this controller is optimized for the Electrified Motors 193-80-10A+ 80V. Together, they deliver a high-performance power solution with pre-configured torque curves tailored for heavy payload 80V drivetrains.
🛠️ Professional Programming Advisory
To unlock the full potential of the Gen4 architecture and ensure successful motor characterization, the following professional tools are required:
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Hardware Interface: Only the IXXAT USB-to-CAN V2 is officially supported for stable communication.
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Software Ecosystem: Requires DVT (Design Verification Tool) for parameter tuning, diagnostics, and firmware updates.
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Support Package: Ekol Engineering provides all essential manuals and ready-to-use commissioning files (.dcf) for our matched motor configurations.
🌟 Why Source from Ekol Drive Systems?
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Authorized Global Stockist: Supplied by Ekol Engineering, an authorized partner with a Strategic Stockist Undertaking (SU).
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High-Volume Export Authorization: Fully approved by UK Strategic Export Controls for an annual distribution capacity of up to 3,800 units, ensuring long-term supply stability for large-scale industrial projects.
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EXW (Ex Works) Terms: All sales are conducted on EXW terms. Goods are prepared and made available at our United Kingdom facility for collection.
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Seamless Customs & Compliance: Our commercial invoices include the official export license declarations required for smooth clearance through UK Customs. Your designated freight forwarder can manage the legal export process with full confidence.